Effective Methods for Removing Corroded Allen Bolts

Hex keys and bolts, commonly known as Allen bolts in the United States and Inbus in Europe, serve as a widely used fastening system. From self-assembled particle board furniture to automobile components, hex bolts are prevalent due to their resistance to stripping. However, removing rusted Allen bolts can present a significant challenge, requiring the use of specific tools and considerable patience.

1. Use a stiff wire brush to remove rust from the bolt.

2. Apply penetrating oil to lubricate the bolt.

Utilize a hex key to free the rusted bolt.

Apply heat to the surrounding material with a propane torch if necessary.

Consider breaking the bolt if other methods fail.

Remember to wear protective gear when working with a propane torch.

- Stiff wire brush - Penetrating oil - Hex key - Wrench - Propane torch - Impact gun or hammer - Drill - Safety glasses - Heavy gloves