This detailed guide provides clear instructions for replacing the headlight bulbs in Chevrolet Silverado, GMC Sierra, Suburban, and Yukon/Tahoe models from 1999 to 2007.
Step-by-Step Instructions
Removing the Old Bulb

Before starting, ensure your vehicle is parked on a level surface in a well-lit area. Engage the emergency brake and release the hood by pulling the lever located on the far left side of the driver’s footwell. Make sure both the headlights and the key switch are turned off.

Access the Front of Your Vehicle by lifting the hood. Find the lever assembly and gently slide it to the left to fully open the hood.

Identify the Faulty Headlamp Assembly for replacement.

Locate and Rotate Two Dowel Pins situated on top of the headlamp assembly to release them from the housing. If necessary, use a flat blade screwdriver to assist in dislodging stubborn pins.

Remove and Safely Store Headlight Retainer Pins, noting their original positions as they are not interchangeable.

Handle the Headlight Assembly with Care, pulling gently towards you to avoid damaging the wiring harness connected at the back. Avoid quick pulls to prevent harm.

Disconnect the Harness from the Bulbs by squeezing the connector while pulling it away from the bulb. Consider using a stand to support the housing during this process, as it can be challenging.

Transfer the Free Headlamp Housing to a Stable Surface like a workbench, ensuring the surface is soft to prevent damage to the headlamp.

Twist the Old Bulbs Counterclockwise 90 Degrees to remove them from the housing.

Dispose of the Old Bulbs Safely in a location approved for bulb disposal.
Installing the New Bulb

Remove the New Bulb from its Packaging, ensuring not to touch the glass part with bare fingers to prevent premature failure. Handle the bulb with clean gloves only.

Insert the Bulb into the Headlight Housing and twist it clockwise 90 degrees to secure it in place.

Return to Your Vehicle with the Housing

Connect the Harness to the New Bulbs, ensuring you hear an audible “click” to indicate a secure connection. Gently tug on the connection to verify full attachment.

Loosely Position the Housing on the Vehicle, ensuring no wires are trapped or pinched. Align the pin holes loosely. If alignment seems off, step back and reassess for correct positioning.

Reinsert Pins through the Vehicle Body and Headlight Housing, ensuring they are returned to their original positions. If mixed up, remember the shorter pin goes closer to the center of the vehicle.

Rotate the Pins until They Lock under the Tab in the Headlight Housing

Enter the Vehicle, Turn the Switch On (but do not start the vehicle). Activate the headlamps and return to the front of the vehicle.

Verify the Functionality of the Lights, then Close the Hood

Turn Off the Headlamps and Switch the Key to the Off Position
Useful Tips
- Ensure You Avoid Touching the Glass Part of the Bulb to Prevent Premature Burnouts. Also, Regularly Check the Housing Seal to Prevent Water Ingress.
- If Both Headlights Fail Simultaneously, Investigate the Headlight Switch and Wiring for Potential Electrical Issues.