If your car's headliner is sagging or drooping, don't be surprised—this is a common issue! There's no need to worry, as it's not an expensive fix, and it doesn't require extensive technical or mechanical knowledge. While it's always a good idea to consult a professional upholsterer, there are also DIY solutions you can try. Today, Mytour will answer some frequently asked questions about this repair process.
Steps
Why does the car's headliner sag?

It's due to the adhesive loosening over time. A car's headliner consists of two main materials: PU foam, which is directly attached to the car's roof, and the fabric layer underneath. The headliner is held in place with adhesive, which gradually deteriorates over time, causing the headliner to sag and droop. Typically, a headliner begins to droop after 10-15 years.
How can you fix a car's headliner without removing it?

Reattach the edges and corners with spray adhesive. If the headliner is sagging along the edges of the roof, you can quickly reattach it using spray adhesive. Apply a layer of adhesive to the underside of the detached material and the car's roof. Wait for about 5 minutes for the glue to dry slightly, then press the material back into place.
- Some people prefer to apply two layers to ensure a stronger hold.

Use double-sided tape to secure loose edges. Apply double-sided tape along the edge of the headliner material that has come loose. Then, press down to affix the headliner to the roof. This is an easy fix for areas where the adhesive has failed along the edges of the headliner.

Use staples for a quick fix. If the headliner has sagged significantly, it's best to replace it entirely. However, if you're pressed for time, you can staple through the sagging material to temporarily secure it in place.
What type of adhesive is used for car headliners?

Heat-resistant spray adhesive is the most suitable option. Spray adhesive is an easy method to ensure an even bond, helping the headliner stick securely to the backing. Experts recommend using a high-temperature resistant adhesive. Typically, two cans are enough to cover the headliner of a standard sedan (a 4-door vehicle with 4-5 seats), but larger vehicles may require more adhesive.
- Experts also suggest using the powerful 3M spray adhesive for headliner repairs. Alternatively, you can use a spray adhesive specifically designed for headliners.
What should I do if the headliner is sagging in the middle?

You need to replace the entire headliner. Unfortunately, there is no quick or convenient way to reattach the center of the headliner to the backing. Instead, you must completely remove the old headliner and replace it with a new fabric.
How do I remove a car's headliner fabric?

First, remove all accessories from the headliner. Sun visors, handles, interior lights, and other accessories are usually attached to the roof and the front of the vehicle. Before removing the headliner and backing, unscrew all these parts and set them aside. Depending on your car model, you may need a drill, pliers, screwdriver, and a set of hex heads to detach these accessories.

Remove the door thresholds and plastic support bars. Locate the four support bars or plastic strips that sit over the headliner material along the front and rear of the car. Unscrew or release the fasteners holding these bars in place. Then, pull the rubber thresholds or strips along the edges of the car doors.
- It’s not necessary to completely remove the support bars. These bars only cover about 2.5 cm of the headliner material, so you may be able to work around them and remove the old headliner without fully disassembling the plastic parts.

Remove the headliner and backing from the vehicle. Grip the headliner and backing tightly with both hands, then carefully remove them from the roof of the car. Open all the car doors to make it easier to remove the headliner and backing from the vehicle.
What should I do next after removing the headliner?

Remove the wiring and sun visors. Flip the backing over and place it on a flat surface. Remove any remaining screws from the backing and set them aside. Additionally, you’ll need to remove screws and detach the sun visors from the headliner. These components are fragile and can break easily if not removed carefully during the reupholstering process.
- Don't forget to reinstall the screws, wiring, and sun visors before reattaching the backing and headliner to the car.
What type of fabric should I use as a replacement?

Knitted fabric and velour are excellent choices. Knitted headliner fabric has a woven structure, while velour offers a softer feel. Both materials are backed by foam and directly attached to the headliner base.
- These fabrics are available in various colors, allowing you to choose one that matches the car's interior.
- You can purchase these materials at auto parts or upholstery stores, with prices starting at a few hundred thousand VND per meter.
How do I replace the car headliner?

Remove the old fabric layer. Avoid reusing the old material; simply peel off the headliner fabric. The foam may remain stuck to the headliner base, which is completely normal.

Remove the foam from the headliner base. Use a stiff brush to scrub the headliner base and remove the old foam. After cleaning the foam thoroughly, use a sanding machine to smooth out any raised areas or imperfections on the surface.
- A blower or air hose can assist with this process.

Apply the new fabric to the base. Spray adhesive over the entire headliner base and the underside of the headliner fabric. Wait about 5 minutes for the adhesive to become tacky, then press the fabric into place along the edges and any uneven areas of the base to ensure a smooth, wrinkle-free application. Let the adhesive dry and fully set.
- Refer to the product packaging for specific instructions on how to allow the adhesive to dry and set completely.
How do I install a new car headliner?

Cut holes in the fabric for car accessories. Use a razor blade to cut the new headliner fabric carefully. Be cautious when cutting spaces for accessories like interior lights, handles, and sun visors. These parts will slightly protrude beneath the fabric, making them easy to locate and trim.

Secure the headliner and base to the car ceiling. Next, reattach and secure the door thresholds, support pillars, and any side accessories that you previously removed from the car.

Clean the new headliner. Use an all-purpose upholstery cleaning foam spray and apply it to the new headliner. This will help maintain its fresh appearance and prevent dirt from settling in.
How much does it cost to repair a car headliner?

Typically, repair costs start from 500,000 VND at specialized car interior shops. If you visit an official dealership, the price will be even higher. Don’t worry though, if you choose to repair it yourself, the cost will be lower depending on the type of headliner material used.
Advice
- The headliner will gradually settle when the car is kept in a warm place for a few days. If you notice any significant imperfections, use a pin to make adjustments.
