The White Knight turbojet aircraft ascends above the Mojave Desert with SpaceShipOne securely fastened beneath it. Check out more photos from the world of space exploration. Photo courtesy of Scaled Composites, LLCHistorically, space exploration was reserved for massive, government-funded space agencies. However, the innovators behind SpaceShipOne, the first privately-funded manned spacecraft, have set out to revolutionize space travel.
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SpaceShipOne has already achieved a major milestone – on October 4, 2004, it won the prestigious $10 million Ansari X Prize. This challenge invited independent designers to safely send three individuals into space twice within a two-week period using a reusable spacecraft.
The development of SpaceShipOne was not solely driven by the desire to win a prize. The creators of this groundbreaking spacecraft envision a future where space travel becomes a thriving commercial enterprise, accessible to anyone with the ambition to reach the stars.
While it may seem improbable, recall that Charles Lindbergh’s historic 1927 solo flight from New York to Paris earned him the $25,000 Orteig Prize. His successful journey laid the foundation for the modern airline industry. In the future, as space tourism becomes as routine as a trip to Disney World, SpaceShipOne may be remembered as the pivotal project that changed the course of history.
Mytour had the privilege of learning about SpaceShipOne directly from Matthew Gionta, the chief engineer at Scaled Composites, the company responsible for building it. In this article, Matthew shares the workings of SpaceShipOne, describes what it’s like to fly aboard the spacecraft, and provides a detailed look at its design, propulsion system, and the privately funded space program behind it.
How Does SpaceShipOne Work?
The pullout maneuver is a critical phase of the flight sequence.
Image provided by Scaled Composites, LLCLet’s get to the core of the mission: How does the spacecraft operate? Follow along as Matthew Gionta details every step of this momentous journey.
HSW: So, how exactly does SpaceShipOne function?
Matthew Gionta: SpaceShipOne is carried beneath the White Knight plane, both of which were designed and built from the ground up by our team. The White Knight, a turbofan-powered aircraft, ascends with SpaceShipOne to altitudes between 45,000 and 50,000 feet, allowing us to begin the space journey from a higher point in the atmosphere, where the air is already significantly thinner. By the time we reach 45,000 feet, we’ve already traversed around 85% of the Earth’s atmosphere. At this altitude, the air is very rarefied, making it an ideal location to initiate the launch. After the release from the White Knight, SpaceShipOne glides for 10 seconds while the pilot makes the necessary adjustments and prepares for rocket ignition. Once ready, the pilot activates the switch, and the hybrid rocket engine powers SpaceShipOne, accelerating the pilot at two to three times the normal force of gravity. The pilot then initiates a pullout maneuver, nearly going vertical, as the spacecraft speeds upwards.
The ship continues its ascent, accelerating for just over a minute. We keep the exact details confidential to prevent reverse engineering.
The spacecraft is repositioned for its re-entry into the atmosphere.
Image credit: Scaled Composites, LLCWe ascend straight up for about a minute, reaching an altitude of around 150,000 feet. Once the engine stops, the spacecraft is traveling over 2,000 miles per hour in a straight line, coasting. It continues to ascend for roughly another 150,000 feet until it reaches apogee – the point where SpaceShipOne is furthest from Earth. Just before reaching apogee, the pilot activates a switch that triggers pneumatic actuators, causing the tail and rear section of the wing to move, resembling a jack-knife motion.
The aircraft undergoes a jack-knife maneuver, preparing it for atmospheric re-entry. This reconfiguration, referred to as the 'feather,' takes about 15 seconds to elevate the rear portion of the craft to a 65-degree angle. While heading towards apogee, the pilot experiences near weightlessness, staying close to zero g from the moment of engine burnout through to apogee.
The spacecraft begins its descent, following a parabolic or ballistic path, much like a rock thrown upwards. As it descends back into the atmosphere, it accelerates, slowing to nearly zero speed at the peak before gaining speed as it enters denser air. During this phase, the 'feathered' design of the craft presents its broadest surface, similar to a belly flop, creating a large cross-sectional area to help decelerate as it cuts through the atmosphere.
The craft enters its landing configuration.
Image credit: Scaled Composites, LLCAs the spacecraft re-enters the atmosphere, the pilot experiences a deceleration of about 5 to 6 g's. He rides this deceleration all the way down to around 50,000 feet, possibly as low as 60,000 feet, where he flips a switch to transform the vehicle back into a regular airplane, complete with a tail and its usual aerodynamic design. At this point, he exits the maneuver and begins to fly once more, just like a glider—as a glider.
After that, he continues his glide for another 10 to 15 minutes, heading back toward the airport from where we initially launched in Mojave.
Next, we inquire with Matthew about what it feels like to experience a ride on SpaceShipOne.
How Does the Ride Feel?
SpaceShipOne begins its glide as it approaches the Mojave airport.
Photo courtesy of Scaled Composites, LLCSpaceShipOne is built to carry a pilot and two passengers on a journey to sub-orbital space. In our chat with Matthew Gionta, we inquired about what passengers can expect during their ride on SpaceShipOne.
HSW: Can you share with our readers what the experience of riding SpaceShipOne would be like?
M. GIONTA: It's like the craziest roller coaster you've ever been on, and while I might be borrowing a line from my boss [Burt Rutan], I think he sums it up perfectly. If I had to describe the acceleration as you go up, you're feeling gravity pulling you down, with a force of 1 g, but you're also shooting upwards at speeds that feel like two or more g's. The pilot experiences around 3 g's -- feeling the weight of your body three times over -- and the acceleration is intense. When the engine cuts off, there’s still drag on the vehicle, but with no thrust, you get thrust forward in your seat belts, almost as though you might fly out the front window if the belts weren't there to keep you safe. You'll be floating in your seat belts for about five seconds, and then you’ll begin to fall back into your seat as the g force decreases. After that, you'll experience zero gravity for roughly four minutes, offering a weightless sensation while you pass the peak, followed by an incredible view of the Earth below.
The views of Earth from low-Earth orbit satellites or even from the space shuttle at its lowest altitudes are remarkably similar to the breathtaking scenery you witness out of the SpaceShipOne window. Plus, we have stunning footage of the experience available on our website...
... After enjoying a few minutes of weightlessness, the return journey begins as you re-enter the atmosphere. The ride is a loud, shaky, rumbling experience, with g-forces peaking at about 6 g's. At this point, it can be extremely difficult to stay conscious, but it’s possible with good fitness and proper training. Once you break through that, it’s like sailing through the skies in a peaceful glider. You'll have another 15 minutes or so to relax and take in the sights as you glide back, knowing you’ve just traveled to space. Congratulations, you’ve earned your astronaut wings. That’s the required altitude to be considered an astronaut.
HSW: Incredible.
M. GIONTA: It’s pretty amazing, right? We believe there are plenty of wealthy individuals willing to pay the price we anticipate it’ll cost to take a ride.
HSW: And, of course, the ultimate goal is to make this experience more affordable over time until...
M. GIONTA: Exactly, who knows how far this could go? Perhaps it’ll lead to orbital space tourism, which seems like a natural next step. Wouldn’t it be amazing to take a little vacation in space?
In the following section, we’ll dive into the design of the White Knight craft that supports SpaceShipOne on its journey.
White Knight
The White Knight launch aircraft is responsible for carrying the spaceship, followed by Bob Scherer's Starship chase aircraft.
Photo courtesy of Scaled Composites, LLCAs we discovered from Matthew, SpaceShipOne cannot reach the stars on its own. It relies on the support of a carrier aircraft called the White Knight. One of the most significant costs and risks in space travel involves launching spacecraft from the Earth's surface. The price of the fuel required for a ground launch alone is astronomical. To simplify the process, SpaceShipOne takes off from beneath the White Knight at an altitude of about 50,000 feet.
The White Knight, which made its first flight in April 2003, is a high-altitude research plane equipped with twin turbojets. Its main purpose is to act as an aerial platform that lifts SpaceShipOne into space.
White Knight takes off like a standard plane from a regular airstrip, with SpaceShipOne attached beneath it. The two aircraft fly together, powered by White Knight, to a set altitude. Once they reach the target height, White Knight releases SpaceShipOne and drifts away. After separating from White Knight, SpaceShipOne continues its journey towards sub-orbital space.
For the sake of efficiency, White Knight also has a crucial secondary role. It is built with the same cockpit, avionics, electronic control system, pneumatics, trim servos, data system, and electrical system as SpaceShipOne. This makes White Knight an ideal platform for training pilots to fly SpaceShipOne.
To enhance the realism of SpaceShipOne pilot training, White Knight was designed with a high thrust-to-weight ratio and strong speed brakes. These features are intended to replicate the maneuvering required for space flight.
As an aircraft, White Knight is an extraordinary machine in its own right. Scaled Composites notes that White Knight's distinctive design also makes it well-suited for a variety of tasks such as "reconnaissance, surveillance, atmospheric research, data relay, telecommunications, imaging, and launching boosters for micro-satellites."
In the following section, we’ll explore the design of the SpaceShipOne craft.
To view the White Knight's test summaries, see White Knight Flight Test Summaries.
SpaceShipOne
SpaceShipOne is positioned on the ramp, resting on its landing gear.
Photo courtesy of Scaled Composites, LLCWhile White Knight is an incredible aircraft, it’s clear who the real star is: SpaceShipOne.
Scaled Composites describes SpaceShipOne as a "three-place, high-altitude research rocket, designed for sub-orbital flights to 100 km altitude." One of the most fascinating aspects of SpaceShipOne is its ability to change into three distinct configurations throughout its flight. These adjustments ensure that SpaceShipOne is in the perfect shape for boosting, entering, and landing. (For images of all three configurations, see the previous section How Does SpaceShipOne Work?.) Though it's technically a spacecraft, most of SpaceShipOne’s flight occurs within Earth's atmosphere. The configuration that stands out the most is the "feather" configuration.
Image courtesy of Scaled Composites, LLCAs mentioned in SpaceShipOne: Riding a White Knight to Space:
SpaceShipOne ascends vertically from high in the atmosphere. Upon reaching the peak of its rocket-powered climb, it loses momentum and begins to fall back toward Earth. To slow its descent, SpaceShipOne adjusts into a configuration that maximizes surface area against the airflow. This creates a substantial amount of drag, helping to decelerate the spacecraft as it falls.
Image courtesy of Scaled Composites, LLCThis is just the beginning of the remarkable innovations built into SpaceShipOne.
Key features of SpaceShipOne include:
- Capable of airborne launches
- Equipped with an INS/GPS navigation and flight control system
- Hybrid propulsion system using rubber and nitrous oxide
- Primary structure crafted from graphite and epoxy materials
- Three-passenger cabin designed for a comfortable, "shirt sleeve" sea-level environment
- Emergency egress via cabin nose removal; side plug door for routine entry and exit
- Dual-pane windows and dual seals on doors and control systems
- Innovative, low-maintenance thermal protection system
- "Feather" configuration for atmospheric reentry
In the upcoming section, we will explore the distinctive rocket engine that propels SpaceShipOne into space.
Propulsion Overview
The team gets the spacecraft ready for its groundbreaking flight. The massive rocket engine is set to generate 17,000 pounds of thrust.Gionta shares his perspective:
SpaceShipOne is equipped with what Scaled refers to as a hybrid motor. This term is used because the motor incorporates elements from both solid and liquid rocket propulsion systems (see How Rocket Engines Work). This innovative engine design enables SpaceShipOne to reach speeds twice that of sound. The fuel used to achieve this is equally fascinating.
All rocket fuels consist of two essential components: the fuel itself and the oxidizer. By applying intense heat to the fuel and then introducing the oxidizer, you create the explosive reaction that propels the spacecraft into space. In solid rocket fuel, the oxidizer is integrated within the fuel, while in a liquid system, the components are stored separately and mixed during ignition. The downside to the liquid system is that traditional fuels and oxidizers are costly and hazardous to store. To mitigate both cost and safety concerns, SpaceShipOne uses a combination of hydroxy-terminated polybutadiene (rubber used in tires) and nitrous oxide (commonly known as laughing gas). The rubber serves as the fuel, and nitrous oxide acts as the oxidizer.
The properties of nitrous oxide offer additional cost savings for the project. Nitrous oxide naturally self-pressurizes at room temperature, eliminating the need for a complex system of pumps and plumbing to mix the oxidizer with the fuel during flight.
In the upcoming section, we will take a closer look at the interior of SpaceShipOne.
To illustrate the speed difference between SpaceShipOne and White Knight: SpaceShipOne can launch into space, spend three minutes there, descend back to Earth, and glide into a safe landing on the runway—before White Knight even starts its descent approach.
For more detailed information on the engine test results, please refer to Rocket Motor Ground Tests.
Inside SpaceShipOne
Inside SpaceShipOne, you'll find a compact cockpit, just 60 inches (152 cm) in diameter, which you enter through the ship's nose. This cockpit serves as an airtight pressure vessel. The pressurized cabin creates a pressure difference between the interior and the near-vacuum conditions of sub-orbital space. The outward pressure from inside the cockpit helps the spacecraft endure the intense forces during reentry.
The cockpit features dual seals, and the entire structure is encased in a secondary space-grade shell. Each of SpaceShipOne's numerous windows is made of specialized double-paned glass, with each individual pane strong enough to withstand the pressures and forces of flight. This redundancy ensures that even if one window were to crack, the passengers would remain safe.
The cockpit air is made breathable through a three-tier system. Oxygen bottles continuously release breathable air, while carbon dioxide exhaled by the passengers is removed through an absorber system. Humidity is controlled by a special absorber designed to eliminate water vapor. Throughout the entire flight, the cockpit stays comfortable, cool, and dry.
This entire system creates what Scaled refers to as a "shirt-sleeve environment." Thanks to the cockpit's design, passengers inside SpaceShipOne do not need to wear space suits.
To explore the unique controls of SpaceShipOne, we turn to Chief Engineer Matthew Gionta:
In the upcoming section, we will explore some of the challenges faced in the creation of SpaceShipOne.
Challenges
SpaceShipOne undergoes a thorough preflight inspection prior to its historic space flight in June.
Photo courtesy Scaled Composites, LLCBuilding an entirely new type of spacecraft from scratch presents numerous challenges. Chief Engineer Gionta discusses some of the obstacles the Scaled team faced while developing SpaceShipOne.
"There were a lot of technical challenges," Gionta summarizes. He goes on to explain:
Designing a craft that can travel faster than the speed of sound involves unique challenges and specific requirements. The designers must carefully consider performance, aerodynamics, load distribution, stability, and the control of a vehicle that is intended to operate at both sonic and supersonic speeds.
The technology required to build and test such a craft isn't something you can just buy off the shelf. Additionally, the costs for obtaining this equipment were substantial. Gionta explains:
In many instances, the Scaled team had to develop the necessary tools and features to make SpaceShipOne functional. For example, Gionta describes how the revamped reaction control system works on the spacecraft:
One of the additional hurdles faced was air launching a spacecraft:
Next, we will explore the privately funded space program behind SpaceShipOne: Tier One.
The entire rocketry effort required the approval of the U.S. Federal Government. On April 1, 2004, the Federal Aviation Administration's Office of Commercial Space Transportation granted Scaled Composites LLC the first-ever license for a sub-orbital manned rocket flight.
Tier One
Paul Allen and Burt Rutan reflect on the outcomes of SpaceShipOne's most recent test flight.
Photo courtesy of Scaled Composites, LLCBurt Rutan, CEO of Scaled Composites, and Paul G. Allen, co-founder of Microsoft, are leading the initiative to demonstrate that safe, cost-effective commercial space travel is achievable. This endeavor has materialized as the privately funded, emerging space program named Tier One.
Rutan is renowned for numerous feats in aeronautical engineering, including the creation of the Voyager aircraft, which made history as the first plane to fly around the Earth without refueling. As the program's lead, Rutan has dedicated himself to proving the viability of Tier One by designing a spacecraft capable of taking humans to sub-orbital space. Allen has pledged to provide the necessary financial resources and support to bring this vision to life. Together, they have become the key figures in the pursuit of commercial space travel.
Allen's unwavering faith in the project and its team is clear:
Burt Rutan and his team at Scaled Composites are constructing this space program from the ground up. In just a few years, with a small team of fewer than 30 people, the Tier One program has produced some of the most groundbreaking designs in the industry.
Captured just before its 90 mph (145 kph) touchdown, SpaceShipOne approaches the runway for a smooth landing.
Photo courtesy of Scaled Composites, LLCBurt Rutan shared his thoughts on the history and future of the Tier One program:
