In the 1938 movie "Kentucky Moonshine," the Ritz Brothers bring to life the classic stereotypes often associated with moonshiners. This iconic portrayal is captured in images from 20th Century-Fox/Getty Images.Known by numerous monikers such as rotgut, white lightning, bathtub gin, popskull, panther's breath, corn liquor, or simply shine, moonshine has a rich history. Purists argue that true moonshine must be crafted in secrecy, and it remains illegal to distill for personal use. So, what exactly defines moonshine?
The Alcohol and Tobacco Tax and Trade Bureau classifies moonshine as a "specialty spirit," refraining from providing a precise definition for this unique beverage.
From the clandestine operations of the Prohibition era to the hidden stills nestled in Appalachia, historians unanimously agree: moonshine will persist in some form. This article delves into the production process of moonshine, its historical significance, and what sets it apart from commercially available spirits.
What Is Moonshine?
Casey Jones Distillery, known for producing legal moonshine, showcases its Total Eclipse Moonshine, crafted to celebrate the 2017 solar eclipse. This unique creation is captured in images by Scott Olson/Getty Images.Moonshine is a clear, unaged whiskey primarily made from corn, boasting a high alcohol content and traditionally produced at home. The term 'moonshine' dates back to the early 15th century, but it wasn't until the late 18th century that the English began using it to describe illegally produced and smuggled liquor under the cover of darkness.
Moonshiners, Bootleggers, and Rumrunners
The term 'moonshiners' refers to those who produce moonshine, while 'bootleggers' are the individuals who smuggle and sell it. This term gained popularity in the 1880s, originating from the practice of hiding illegal liquor in the tops of boots during distribution or trade.
During the 1930s, ’40s, and ’50s, bootleggers transported moonshine under the cover of darkness to evade local law enforcement. They raced along remote backroads, honing their mechanical skills to boost their vehicles' horsepower and outpace authorities. Over time, they began racing for both enjoyment and to showcase their expertise.
The bootlegging culture of car enthusiasts in the southern United States eventually evolved into the renowned NASCAR racing series. Notably, the first NASCAR race winner, Red Byron, had a history as a moonshine runner.
Rumrunners are closely associated with moonshiners and bootleggers. These individuals specialize in smuggling goods by sea, utilizing swift ships with concealed compartments. The term also applies to those who transport liquor across borders.
What Ingredients Are Used to Make Moonshine?
The formula for traditional moonshine is straightforward:
- Cracked corn
- Water
- Malted barley
- Yeast
Although almost any grain can be used for distillation — early American moonshiners preferred rye or barley — corn has been the primary ingredient in U.S. moonshine for the past 150 years.
What sets moonshine apart from commercially available whiskey? Beyond the contrast between a sterile production environment and a makeshift setup in the woods, the key distinction lies in the aging process.
Freshly distilled whiskey emerges crystal clear, resembling water. Moonshiners often bottle and sell it in this unaged state. In contrast, commercial spirits acquire their amber or golden hues from years of aging in charred oak barrels.
The aging process not only imparts color but also softens the sharpness of the alcohol. Moonshine, lacking this mellowing phase, retains its intense and potent flavor.
It's All in the Mash
Moonshine crafted from grains such as corn or rye is classified as whiskey. However, alcohol can be produced from a wide variety of ingredients.
During Prohibition, moonshiners seeking higher profits switched from cornmeal to white sugar, resulting in a less expensive product that was essentially rum, not whiskey. Others opted for fruit instead of grains. Even today, Appalachian moonshiners continue to produce apple brandy.
How Is Moonshine Made?
Alcohol is derived from the distillation of mash.
MytourThe production of alcohol involves two key stages: fermentation and distillation. Fermentation is a chemical process where yeast converts sugar into alcohol as one of its byproducts.
Distillation involves heating the alcohol, which evaporates at a lower temperature than water, capturing the vapor, and then cooling it back into a liquid form.
Below is the step-by-step process traditionally used by early moonshiners:
- The corn is ground into meal. Traditional recipes use cracked, dry yellow corn (also known as field corn) to create a coarse grind. Alternatively, chicken or horse feed can be used.
- The corn meal is soaked in hot water. While sugar is sometimes added or used as a substitute for grain, traditional moonshiners relied on malted barley to convert the corn meal's starch into sugar. Yeast is then added to initiate fermentation. This mixture, called mash, is stirred thoroughly and heated in the still for a specific duration. The still and all metal piping are made of copper, which efficiently conducts heat and prevents contamination.
- The furnace beneath the still is heated to approximately 172 degrees Fahrenheit (78 Celsius). In the past, wood, coal, or steam was used for heating, but most moonshiners have switched to propane.
- The alcohol evaporates. As pressure builds inside the still, alcohol vapor is forced through the cap arm, a pipe exiting the top of the still.
- The alcohol condenses. Some moonshiners use a thump keg, a heated barrel where the vapor is directed. The alcohol condenses at the bottom of the thump keg, and the periodic bursts of vapor and alcohol give the keg its name. The vapor distills the alcohol a second time, increasing its potency. To make the alcohol even stronger, moonshiners might “charge” the thump keg by adding undistilled mash or a few gallons of alcohol, allowing the steam to absorb additional alcohol vapor.
- The vapor travels into the worm. The worm is a coiled pipe inside the worm box, which is a crate or barrel filled with cold water, often sourced from a nearby creek. The cold water condenses the alcohol vapor into liquid.
- The moonshine is filtered. A spout, tap, or hose directs the liquid from the worm into a bucket, often passing through a final filter. (The XXX on some moonshine bottles indicates triple distillation.) The resulting clear liquid is ready for bottling and sale.
The Thing About DIY Liquor
While the basic process of making moonshine at home mirrors that of commercial distilleries, consuming illegal liquor carries significant risks.
The primary goal of homemade moonshine is to bypass laws, taxes, and regulations. This means there are no FDA inspections to ensure hygiene or ingredient safety in remote moonshining operations.
Moonshiners were not known for maintaining clean or sanitary conditions. For instance, it was common for insects or small animals to fall into the fermenting mash.
While undeniably unpleasant, such contamination likely wouldn’t be fatal. However, tales of moonshine causing blindness or death are not mere myths—they are rooted in reality. During Prohibition, when moonshine production and distribution flourished in speakeasies nationwide, thousands lost their lives due to consuming tainted moonshine.
Moonshine itself isn’t inherently more hazardous than other alcoholic beverages—when produced correctly. Properly made, it is simply a high-proof spirit with a sharp, intense flavor due to its lack of aging.
Moonshine is typically extremely strong, often reaching 150 proof (or higher), which equates to roughly 75 percent alcohol. While such potency is dangerous on its own, the lack of regulatory oversight to ensure proper production poses an even greater risk.
Some distillers, recognizing that moonshine’s appeal lay in its intense kick, experimented with various additives to amplify its effects. These included manure, embalming fluid, bleach, rubbing alcohol, and even paint thinner. Many of these substances are highly toxic, leading to numerous fatalities.
Beyond toxic additives, at least three production errors can result in a batch of moonshine that is dangerously unsafe.
- Insufficient distillation. Typically, two or three rounds of distillation are needed to eliminate all impurities from the alcohol. A single pass may not suffice to produce a safe product.
- Overheating the still. If the still becomes too hot, substances other than alcohol may evaporate and condense. Moonshiners must also discard the initial portion of the distillate to ensure the final product is free of harmful compounds like methanol, which has a lower boiling point than ethanol and is highly toxic.
- Lead contamination. Incorporating lead-based materials, such as pipes or radiators, into the process can lead to lead poisoning.
Negligence during the moonshining process can result in a toxic and potentially lethal beverage.
The History of Moonshine
Revenue agents in West Virginia inspect the boiler of a still used for producing illegal moonshine. Evans/Three Lions/Getty ImagesThe motivation behind the arduous process of making moonshine stems from a single, overarching cause: government regulation of the alcohol industry.
The Whiskey Rebellion
Moonshining has deep roots in U.S. history, dating back to the early days of the nation. Following the Revolution, the United States faced significant war debts, leading to the imposition of a federal tax on liquors and spirits.
Having just fought a war to escape oppressive British taxation, many Americans were unwilling to accept this new tax. As a result, they continued producing their own whiskey, disregarding federal regulations.
For these early moonshiners, producing and selling alcohol was not a pastime or a side hustle—it was a means of survival. Farmers could offset poor harvests by converting their corn into profitable corn whiskey, making life on the harsh frontier more manageable.
For these individuals, paying the tax meant risking their families' survival. Federal agents, known as revenuers, faced violent resistance, including tarring and feathering, when attempting to collect the tax.
This resentment culminated in 1794 when hundreds of enraged citizens seized control of Pittsburgh, Pennsylvania. President George Washington mobilized a federal militia, and 13,000 troops quelled the uprising and arrested its leaders. This Whiskey Rebellion marked the young government's first significant challenge to federal authority.
Despite the rebellion's failure, moonshining persisted across the United States, particularly in Kentucky, Virginia, the Carolinas, and other Southern states. With excise taxes on alcohol remaining in place, moonshiners had a constant incentive to evade the law. Clashes between moonshiners and revenuers became legendary.
Prohibition
These conflicts intensified in the 1860s as the government sought to fund the Civil War through excise taxes. Moonshiners and Ku Klux Klansmen allied, leading to numerous violent confrontations. Moonshiners adopted increasingly desperate and brutal tactics, intimidating locals who might reveal still locations and targeting IRS officials and their families.
Public opinion gradually shifted against moonshiners as the temperance movement, advocating for alcohol prohibition, gained momentum in the early 20th century.
By the early 1900s, states began enacting laws to prohibit alcohol sales and consumption. The nationwide Prohibition enacted in 1920 proved to be a boon for moonshiners.
With the sudden unavailability of legal alcohol, the demand for moonshine skyrocketed. Moonshiners struggled to meet this demand, resulting in the production of cheaper, sugar-based moonshine and diluted batches.
Distillers resorted to any means to maximize profits, fueling the rise of organized crime. Speakeasies, hidden bars with secret entrances, passwords, and escape routes, proliferated in cities to evade federal raids.
The repeal of Prohibition in 1933 caused the moonshine market to collapse. Although moonshine production remained an issue for federal authorities into the 1960s and ’70s, illegal alcohol cases are now rare in courts.
