Segways are available in various sizes and price points.
Photo courtesy Segway, LLCAt first glance, the Segway Human Transporter appears to be a simple high-tech scooter. However, those who have experienced it describe it as a revolutionary mode of transportation, offering a unique way to navigate.
Dean Kamen, the creator of the Segway, had grand visions for its impact. In a Time Magazine interview, he stated that his invention "will be to the car what the car was to the horse and buggy."
While the Segway may not have fully met its initial expectations, it remains an extraordinary piece of technology. This article explores what makes the Segway distinct from previous vehicles and why its inventor believed it could transform the world.
When Dean Kamen introduced the Segway on ABC's "Good Morning America," he hailed it as "the world's first self-balancing human transporter." Observing the device in action clearly illustrates his point.
The Segway stands apart from cars with its two-wheel design, resembling a standard hand truck, yet it effortlessly maintains its balance without external support.
To move forward or backward on the Segway, the rider simply shifts their weight slightly in the desired direction. Turning is achieved by maneuvering the right handlebar forward or backward.
The Segway's ability to balance itself is its most remarkable feature and the cornerstone of its functionality. To grasp how this system operates, it's helpful to consider Kamen's inspiration: the human body.
When you stand and lean forward, throwing yourself off balance, you likely won't topple over. Your brain detects the imbalance through the shifting fluid in your inner ear and signals your legs to step forward, preventing a fall. If you continue leaning, your brain will keep prompting your legs to move, allowing you to walk forward step by step instead of falling.
The Segway operates on a similar principle, but instead of legs, it uses wheels; instead of muscles, it relies on a motor; and instead of a brain, it employs a network of microprocessors. Additionally, it uses advanced tilt sensors in place of the inner-ear balancing mechanism. Just like your brain, the Segway detects when you lean forward and adjusts the wheel speed to maintain balance, propelling you forward.
In the following section, we'll examine the components that constitute the Segway.
On September 14, 2006, Segway, Inc., issued a recall for all 23,000 scooters produced up to that point due to a software issue causing the wheels to reverse unexpectedly. This defect has led to several riders falling and sustaining injuries such as broken teeth and wrists. Segway is providing a complimentary software update to resolve the issue, available at authorized dealerships and service centers [ref].
Segway Parts
The Segway is built around four key components: the wheel and motor assembly, the sensor system, the circuit board brain, and the operator control system.
Photo courtesy Segway, LLCFundamentally, the Segway integrates a network of sensors, a control mechanism, and a motor system. This section delves into each of these components.
The core sensor system comprises a set of gyroscopes. A gyroscope consists of a spinning wheel housed within a stable frame. The spinning object resists alterations to its rotational axis because any applied force moves in tandem with the object. For instance, pushing a point at the top of a spinning wheel causes that point to shift forward while still under the influence of the applied force. As the force continues to move, it balances itself across opposite ends of the wheel. (Learn more in How Gyroscopes Work).
Due to its resistance to external forces, a gyroscope wheel retains its spatial orientation (relative to the ground) even when tilted. However, the gyroscope's frame can move freely. By tracking the position of the spinning wheel relative to the frame, a precise sensor can determine an object's pitch (its tilt from an upright position) and its pitch rate (the speed of tilting).
Traditional gyroscopes would be impractical for this type of vehicle, so the Segway achieves the same functionality using a unique mechanism. It employs a solid-state angular rate sensor made from silicon. This gyroscope measures an object's rotation by leveraging the Coriolis effect on a microscopic scale.
In simple terms, the Coriolis effect refers to the apparent deflection of an object moving relative to a rotating body. For example, an airplane flying straight appears to curve because the Earth rotates beneath it.
A standard solid-state silicon gyroscope features a small silicon plate attached to a support frame. An electrostatic current applied across the plate moves the silicon particles in a specific pattern, causing the plate to vibrate predictably. However, when the plate rotates around its axis (such as when the Segway turns in that plane), the particles shift relative to the plate, altering the vibration in proportion to the rotation. The gyroscope system detects this vibration change and relays the data to the computer, enabling it to determine the Segway's rotation along specific axes. (For more details, visit this site on solid-state silicon gyroscopes).
The Segway HT is equipped with five gyroscopic sensors, though only three are necessary to detect forward and backward pitch and left or right leaning (known as "roll"). The additional sensors provide redundancy, enhancing the vehicle's reliability. It also includes two tilt sensors filled with electrolyte fluid, which, like the human inner ear, determine the vehicle's position relative to the ground based on the fluid's tilt.
All tilt data is sent to the vehicle's "brain," consisting of two electronic controller circuit boards housing a network of microprocessors. With a total of 10 onboard microprocessors, the Segway boasts roughly three times the processing power of a standard PC. Typically, both boards operate in tandem, but if one fails, the other assumes full control, allowing the system to alert the rider and shut down smoothly.
The Segway demands such computational power to make precise adjustments and maintain balance. During normal operation, the controller boards check the position sensors 100 times per second. The microprocessors run sophisticated software that analyzes stability data and adjusts the speed of multiple electric motors accordingly. These motors, powered by rechargeable nickel metal hydride (NIMH) or Lithium-ion (Li-ion) batteries, can independently control each wheel at varying speeds.
When the Segway leans forward, the motors drive both wheels forward to prevent tipping. Conversely, when it leans backward, the motors reverse the wheels. To turn left or right, the rider uses the handlebar control, prompting the motors to spin one wheel faster than the other or rotate the wheels in opposite directions, enabling the vehicle to pivot.
This machine is undoubtedly remarkable, but does it truly hold the same significance as the Internet, as some have suggested? In the following section, we'll explore the potential impact this invention could have on today's world.
Segway vs. Cars
Several alternative Segway designs from one of Dean Kamen's patent applications
Photo courtesy U.S. Patent and Trademark OfficeDean Kamen acknowledges that the Segway cannot fully replace cars due to its limited capabilities. The standard HTi80 model reaches only about 12 miles per hour (20 kph) and requires approximately six hours of charging from a household outlet to store enough energy for a 15-mile (24-km) trip. Clearly, this machine isn't suitable for long-distance travel.
However, Kamen believes the Segway is an excellent alternative for urban transportation. Cars occupy significant space, leading to traffic congestion in crowded areas like city streets. Parking is also inconvenient, and car maintenance costs are high. Overall, cars are not ideal for short trips in densely populated areas.
The Segway, being only slightly larger than a person, significantly reduces congestion compared to cars. As a sidewalk vehicle, it allows commuters to navigate through crowds effortlessly, bypassing roads entirely. While accidents involving pedestrians may occur, similar to scooters and bicycles, supporters argue that the Segway is as safe as walking due to its slow speed.
Although it doesn't offer high-speed travel, the Segway can easily maneuver through slow, congested traffic. Upon reaching their destination, riders can bring their Segways indoors, eliminating parking concerns. Additionally, there's no need for fuel stops, as the vehicle operates on standard household electricity.
Segways are also ideal for navigating crowded warehouses, where narrow spaces make larger vehicles impractical. They are equally useful in expansive pedestrian areas like airports or amusement parks. The possibilities for its use are endless. The Segway can access most places accessible by foot, but it gets you there quicker and with minimal effort.
To date, the Segway hasn't revolutionized the world as anticipated. Since 2002, sales have remained in the tens of thousands, likely hindered by its high cost. However, the company has recently introduced financing and leasing options. Segway also anticipates that increasing fuel prices may drive sales growth.
Kamen is confident that as people become more familiar with the Segway and its capabilities, demand will grow. Initially, he focused on government agencies and large corporations rather than the consumer market. The Atlanta Police Department and two other groups in Atlanta, Georgia, were among the first to test the Segway on city streets. Today, several police forces, including the Chicago Police Department, utilize the HT i180 Police model.
Just three years after launching its first innovative mobile device, Segway introduced a sportier, four-wheeled counterpart to the original Segway, now known as the Centaur.
Sharing the same foundational technology (the gyroscope-balanced base), the Centaur adds more than just extra wheels. It combines drive-by-wire technology with traditional steering mechanics. While the four-wheel design enhances maneuverability and speed, drivers can choose between using all four wheels or just two.
Think of it as an SUV: For everyday driving, you don't need four-wheel drive, but it's there when you venture off-road. The Centaur is essentially a "Segway" utility vehicle, capable of covering more terrain than its predecessor.
Currently, the Centaur remains a prototype under development.
Segway Specs
The driver interface is designed to be straightforward and user-friendly.
Photo courtesy Segway, LLCThese specifications apply to the standard HT i180 model. Segway also offers four other models: the HT i180 Police, the Cross-Terrain Transporter (XT), the Golf Transporter (GT), and the p133, a compact, lightweight version. For more details, visit Segway's Products page.
- Top speed: 12.5 miles per hour (20 kph), roughly three times the average walking speed.
- Weight: 83 lbs (38 kg)
- Width: The Segway's footprint (ground coverage) is 19 by 25 inches (48 by 6 cm), similar to the width of an average person, making it space-efficient. The platform stands 8 inches (20 cm) off the ground.
- Weight capacity: Supports up to 260 pounds (118 kg) for rider and cargo.
- Range: Approximately 17 miles (28 km) on flat terrain with a single lithium-ion (Li-ion) battery charge, and 8-12 miles with a nickel metal hydride (NiMH) battery.
- Driver interface: Features a small LCD screen displaying battery status and vehicle performance, along with a cartoon face indicating the vehicle's condition.
- Transmission: The two-stage transmission, developed by Segway and Axicon Technologies, features a compact 24:1 gear ratio. It employs a helical gear assembly that significantly reduces noise. The Segway team designed the gear meshes in the gear box (where gears connect) to produce sounds exactly two octaves apart, creating a harmonious, musical noise. The gears also feature noninteger gear ratios, ensuring gear teeth mesh at different points with each revolution, minimizing wear and extending the gear box's lifespan.
- Computer: The Segway's brain consists of two circuit boards housed in the chassis. These boards, equipped with 10 microprocessors, typically work in tandem but can operate independently if one fails. In case of a malfunction, the functioning board gradually slows the vehicle to prevent accidents.
- Power: The Segway is powered by two rechargeable batteries, available in either lithium-ion (Li-ion) or nickel metal hydride (NIMH) variants. A circuit board continuously monitors battery performance and relays issues to the central system. The batteries recharge using standard household AC power, with Dean Kamen estimating daily electricity costs at around 5 cents.
- Sensors: The Segway uses five gyroscopes and additional tilt sensors to maintain balance. Only three gyroscopes are necessary, with the extras serving as safety backups. A weight sensor in the platform alerts the computer when a rider steps on.
- Brakes: The Segway lacks a traditional braking system. To stop, the rider stands upright without leaning, and the vehicle holds its position.
- Turning radius: With only two wheels, the Segway can pivot around a single axis (wheels turning in opposite directions), giving it a zero turning radius.
- Wheels: Each wheel features a forged steel hub and a glass-reinforced thermoplastic rim, secured to the drive shaft with a single nut. The tires, made of a silica compound, offer excellent traction, even on wet surfaces.
- Security: The Segway uses an electronic key system. The key, resembling a car lighter, stores a 128-bit encrypted digital code. The vehicle won't start without the key inserted. Keys can store operational settings, with one for "beginner mode" (lower speed) and one for "experienced mode." Future programmable keys will allow users to save custom settings.
- Control shaft: The aluminum shaft supporting the handlebars is height-adjustable. Riders can attach clips to carry bags or other items.
